Comprehensive Report Editor

1. Basic Info & Cover

Company Name

Audit Date

Location

2. Performance Metrics

OEE %

LBE %

Scrap Rate %

MTTR (Hours)

3. Written Analysis

Executive Summary

Site Observations

Strategic Roadmap (Final Page)

REPORT SERIAL

KTH-DIA-2024-001

Technical
Diagnosis
Report

PREPARED FOR

Al-Wataniya Manufacturing Co.

DATE

April 24, 2024

LOCATION

Riyadh, KSA

Structure

01. Contact Information03

02. Attendance Record03

03. Management Hearing & Overview04

04. On-Site Technical Observations05

05. Quantitative Data Collection06

06. Preliminary Findings & Analysis07

07. Technical Proposal & Roadmap08

The objective of this assessment is to identify technical gaps, measure operational KPIs including OEE and LBE, and provide a strategic roadmap for manufacturing excellence through KTH industrial expertise.

01 Contact Details

Entity Name	Al-Wataniya Manufacturing Co.
Principal Contact	Eng. Abdullah Al-Sudairy
Designation	Operations Director
Site Address	Second Industrial City, Riyadh

02. Official Attendance

Name	Role	Org
Abdullah Al-Sudairy	Ops Director	Client
Khalid Mansour	Plant Manager	Client
Dr. Robert Smith	Senior Consultant	KTH

04 On-Site Observations

• PRODUCTION FLOW: Observed a linear flow in Line A. • EQUIPMENT STATE: 40% of the machinery is over 10 years old. • BOTTLENECKS: Manual labeling creates a 12-minute buffer delay. • MAINTENANCE: Records show a reactive maintenance culture.

05 Data Collection

AVERAGE OEE62.4%

LBE METRIC78.0%

SCRAP RATE4.2%

AVG MTTR2.4h

Line	Actual	Design	Util %
Extrusion	850 kg/h	1,200 kg/h	71%
Injection	1,400 u/h	1,500 u/h	93%
Assembly	3,200 u/h	5,000 u/h	64%

07. Technical Proposal

PHASE I: 5S implementation in the warehouse. PHASE II: Deployment of a Preventive Maintenance schedule. PHASE III: Full integration of OEE monitoring software.

KTH CONSULTANT

CLIENT APPROVAL

Diagnostic Visit